removing the body from a club car golf cart
To remove the old body, you will need to remove the four screws that hold it in place. Wipe the cart using a towel and let it dry completely. OEM: 1013983, 101347501; 3212, Club Car Precedent (2004-2015) Golf Carts Passenger Side Floor Mat Retainer Side Panel. Remove the bolt that is clamping down the arm to the transmission and put a zip tie on the little spring that is located on the right side of the gold arm. Does that drawing come from a parts diagram? Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Drill the pop rivet near the forward-reverse handle. OEM: 1016379; 3213. 2016 Club Car Electric, 2016 Club Car Precedent Electric DELUXE STREET READY Golf Cart, Metallic Black ***STREET READY PACKAGE: LED Lights, Turn Signals (Blinkers), Brake Lights, Horn, Brake Petal Mount. Remove the engine and seat from the golf cart. It is attached to the golf cart with four metal brackets. Drill the pop rivets across the top behind the steering wheel. Remove the engine by un-attaching its straps and screws. . Once the screws are removed, the bumper can be pulled off of the cart. Lift the body from the hinges and take it off the cart from the front. Under NO circumstances should you attempt to fix your golf cart on your own. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. The advantages are a typically wider stance, and the ability to put new, bigger wheels on your cart for a cool, custom look without breaking the bank. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Is. That's it! You can also email us at Support@GolfCartGarage.com. You can follow the steps below to remove a Yamaha G16 golf cart body. This will be helpful to me also thx. Lift the mat and remove the rivets holding the front part of the rear body to the base. Repair the crack from the back side. Remove the rear end from the golf cart. Remove the two bolts on the rear seat area of the cart. Posted: Apr 24, 2017. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. Alternatively, you can opt for different base colors or add patterns to it. Find a gas tank hose that is long enough to fit into your golf cart. You can repair a golf cart body by following the steps below. You can find a list of compatible bodies on the Club Car website. Carefully insert the hose into your golf carts gas tank opening. Run a heat gun over the plastic surfaces such as trims. Add more plastic to bond both the points. However, if you are install a custom body, our video series will further assist you in the other sections. Part Number: EN44-040 SP33-014 - Stationary Contact, BO INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. Replaces 2 HP GE. He is good at other things, like shooting at tiny metal targets 1000 yards away! removal of the reverse switch cover, which Barry does by unscrewing the Put cart in reverse. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. Save my name, email, and website in this browser for the next time I comment. You can give the plastic golf cart body a classic green or white paint. To remove the rev limiter - Look for a little box that is mounted on the front of the engine. Paint the cart from a well-ventilated area to avoid fumes inhalation. WLOOD 100 Pcs Golf Cart Tree Rivets Clips and One Plastic Fastener Remover Universal Compatible with Electric/Gas Yamaha Golf Cart X-Mas Club Car EZGO TXT RXV Tree Rivets Clips Replace# 1010434 18 $1038 FREE delivery Fri, Feb 3 on $25 of items shipped by Amazon Or fastest delivery Thu, Feb 2 Radar Chart Example TidewaterCarts.Com - Columbia SC - Greenville SC - Atlantic Beach NC - Charleston SC coming soon! Allow the cart to air dry or dry in the sun completely. When you remove it and check for a possible loose connection ( ??? ) The lift has a hand crank that you use to raise and lower the golf cart. Perhaps you could use fender flares or a new access panel. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. The outside crack I grind out and repair with fiberglass. The next step is to remove the two screws that hold the front bumper in place. Posts: 349 Re: DS body removal . Apply a thin coat of plastic primer spray paint on the surface to be painted. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Removing Head On a Club Car DS. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Find it here. Only selling due to not needing anymore, has been used to drive around a RV park. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Carefully loosen the screws on the straps holding the tank on the cart. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Tighten the bolt and start the golf cart. You really have gone above my greatest expectations. Home. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. You can also email us at Support@GolfCartGarage.com. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. By using the content on this website, you agree to the terms outlined in this disclaimer. JavaScript is disabled. Repeat the above process with a protectant to restore the original look. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. A golf cart lift kit is a device that raises and lowers the golf cart. . Apparently, the material is "surlyn", which I assume to be a softer plastic. What Kind of Paint Do You Use on a Golf Cart? Ensure that you dont touch the paint to avoid smudges. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. i have already paid for my lessons so why should the next guy. It needs to go from the solenoid to B- on the controller. They install directly onto your factory suspension with relative ease and no hassle. Remove the screws above the shift and under the seat. OEM: 102504601, 103330601; 6114 Note: This bumper is not compatible with carts with headlight bars. Its important to remember the position of the three wires EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Remove the bolts on the front bracing on either side of the cart and lift them off. Clean up the area while the sealant is drying. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Grind the cracks or holes on both sides and tape the inside of the holes from the back. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! 407 Atlantic Beach Causeway, Suite 2. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. The front was the trickiest. Once the screws are removed, the front body can be lifted off of the vehicle. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. Fill it from the front and coat the inside. Here's a couple diagrams that show all the bolts and mounting points. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. You may require a slide hammer to help you with releasing the bearing from the axle if it's stuck on to it. Drill the crack at the end so that it doesnt become bigger. The first two numbers of the serial number is the year of your Club Car golf cart. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Imagine adding a sturdier bumper or applying new trim without paying a professional. Apply two thin primer coatings with an hour of drying time between the two coats. Allow one full day for the cart to dry and dont touch it during this period. It is attached to the golf cart with two metal brackets. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Rough it up so it will have something to grab to. The next step is to remove the four screws that hold the body in place. The hood skin is then popped out of place The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. I can't thank you enough. Line the outer edges of windows to avoid spray painting them. DS body removal Electric Club Car. Includes mounting hardware. Removing these screws will ensure that one can pull the rubber mat out. Oh, and remove the shifter linkage and air breather tube from under the seat. Any pics of the cart yet? Spin-on type filter with gasket. Remove the masking tape about 10 minutes after spraying the last coat. I will give it a try later today! These screws are usually located in the corners of the body. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Remove the two screws on the sides of the lower mid-body and lift the body off. Do you want to add new side trim to your golf cart? I am also undertaking a "rebuild" of my golf cart. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Tighten the screws until the snubber is secure. AU $1,505.83 + AU $385.05 postage. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. It may not display this or other websites correctly. You can make your Club Car DS go faster by de-restricting its speed. Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! Free shipping. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Club Car Golf Cart Body Kits. It has a few scuffs and scratches that I would like to remove. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. How to remove a golf course number decal from your golf car petewraps 1.72K subscribers Subscribe Share 5.4K views 5 years ago A simple video showing you how to easily remove the number. 1. Wash the cart once more and dry it completely as soon as possible. There are four screws on the bottom of the seat that need to be removed. 3. New. "WOW" is all I can say. If you're looking for alternatives to golf cart wraps, you may want to consider this body kit instead! However, golf carts Hi there. Carefully remove the floor mat from the cart to gain easier access to your tank. Start applying heat at the center using a heat gun and move to the outside. Take photographs before removal for easy reassembly. Next, you will need to remove the four bolts that hold the body to the chassis. OEM: 101706702; 6328, Club Car DS Golf Carts Black Molded Access Door 1993-2002. These screws are located on the front of the vehicle, near the bottom. Loosen the four bolts in the front and back using a T-30 bit. Take the seat off of your cart by removing the connecting screws. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. The jack has a hand crank that you use to raise and lower the golf cart. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Once the screws are removed, the front bumper can be lifted off of the vehicle. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. without taking to B-, the solenoid won't energize. Check the instructions on the paint to find out the ideal drying time. 5. One way is to use a golf cart lift. 20; 40; 60; Sort. There are a few ways to take the top off a golf cart. Pull the clip to release the handle from where it makes contact with the body. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. you will need to clean off the old tape install new tape. - Back seat folds down flat for work space or to carry larger items. How do you remove the front body of a Club Car Precedent? Either way you will need to begin by removing any and all plastic trim on the underside, save this for re-installation after the new covers are in place. Fix some plastic tape on the front side so that the weld doesnt push through. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 01-16-2009, 01:45 PM #2: boosted 230. Let us know if you have any questions. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. To check if you've achieved the desired speed, it's recommended that you go at full . Consider using an air compressor on tight areas if needed. Remove the rivets holding your gas tank in position. Do It Yourself prices on Golf Cart Parts and Accessories! This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Use this information at your own risk. Cowl and Body Kits. I ordered the body from Extreme Kartz, a Double Take body kit. They are put on with two sided tape. Forums. For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). $125.00. Doing so is dangerous and could result in serious bodily harm. You Why are golf carts useful? GCT108152. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. Assuming your 99 is like the older DS's, there really isn't too much to it. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. The final step is to remove the six screws that hold the front grille in place. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Do I have to remove body cover to replace a Club Car DS gas tank ? . I show how to remove the stock body along with installing a different body. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Remove the seatbacks off from the rear seat. It may not display this or other websites correctly. Flip tow/run switch to tow. A spindle lift kit replaces your spindle length and size. You can try the following options to repair cracks on a plastic golf cart body. Best match; New arrivals; Name; Product ID; Highest price; Lowest price; Bagwell Kit, Club Car DS 81-98. Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Reconnect power. Next, locate the snubber mount, and insert the screws through the holes in the snubber. 355. Locate the knob at the bottom of the tank and unscrew it. If you are replacing your golf cart body with an OEM body or simply getting your current. Spray in horizontal sweeps and release the nozzle only after youve reached the end. - Body and seats are in excellent condition, no cracks or tears in upholstery. kurt.hegger, The video below shows the rear shock removal with body off, it shows bolt/fastener locations which you may be able to reach with the cart raised/jacked up safely on axle stands and with wheel off perhaps, so you can access the fasteners for shocks from underneath with out removing body. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. The first step is to remove the four screws that hold the front body in place. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. Allow the paint to dry completely. Used 2016 Club Car Golf Carts All. Fiberglass golf carts often have a white or beige body. Golf Cart Repair and Golf Cart Troubleshooting Q&A. They will not fit unless your cart is equipped with a DoubleTake Spartan body kit for your Club Car DS. Apply the trim coat on the desired areas. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Turn the shut-off valve to off. Remove the bolt present on the shaft of the gas pedal. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. You can squirt some water on the circular surface of the air pump. Reconnect power. I am back again for I love this site. Remove the seat hinges using the drill to get the body off the golf cart. Remove the side rivets and side steel plate at the bottom. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Move a compressed air pump over this area and scrub it downwards. These screws are located on the top, bottom, and front of the body. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Take your time and you'll be fine. Once the bolts are removed, you can lift the body off the chassis. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Wash the soap off using cold water from a hose. 52 mm throttle plate (from a DBW throttle body from a 2014 VW Golf) - ball bearings bannerlord europe mod Dual Throttle Body Fuel Injection Package with Ignition - Type 4 The Dub Shop email [email protected] for current pricing (No reviews yet) Write a Review SKU: DUALITBPKG_T4 Add to Wish . Join Date: Jul 2014. link to Callaway Epic Max Driver (Specs Guide). OEM: 1016868; 3214. Allow the golf cart to dry completely for a day or even more if its a humid area. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. pull the rear body off by sliding it forward, lifting, and removing it. Disconnect pack positive and pack negative connections. You are using an out of date browser. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Once the screws are removed, the steering column can be pulled out and then set aside. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Parts like suspensions, drive trains, motors and brakes use metal. Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. To do so, you need the following materials. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. connected to the forward/reverse switch. Remove the front body part by lifting it from both sides. Mark the area where the wrap gets covered over by the charging socket. Design Center: Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Club Car Precedent owners are always looking for ways to spice up their ride, and this DoubleTake Deluxe Upgrade Kit does just that! Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. It is attached to the golf cart with four metal brackets. Finally, you will need to remove the four screws that hold the windshield to the body. DS is an abbreviation for "double-seated." Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. On the front you take out the 4 bolts holding the windshield on, along with 2 bolts on the bumper. OEM: 1013032, 101582902; 5706. These bolts are usually located in the corners of the chassis. I use plastic epoxy from Napa. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. You can move on to the A-arms if you're comfortable with this step. I am a newbie to golf carts and to the forum. Remove the Yamaha emblem by unfastening the screws under it. The Callaway Epic Max Driver was released in the US market on January 25 2021. Can I remove the head without removing the body to get access? In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Position the cart so that the rear end of . Brush off the sanding dust with a microfiber cloth. Required fields are marked *. Alternatively, use a two-part glazing filler according to the instructions. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. Wipe the cart using a towel and let it dry completely. Installation Instructions for Yamaha Drive Full Dash 1. Hold accelerator pedal all the way down until reverse buzzer stops. A golf cart lift is a device that raises and lowers the golf cart. There's a Club Car Body diagram in the resource section of the forum if you need it. These screws are usually located in the corners of the windshield. Description: Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Club Car DS Golf Carts Bagwell Kit 1993+. One way to do this is to add more torque to your golf cart. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Make sure the body is aligned correctly before tightening the screws. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. Remove the 7/16 bolts at the back of the cart. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. 2. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. I also use the mesh for repairing drywall, put a couple layers on the put epxy over it. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. Remember to stretch and smooth the film as you do this. Club Car DS Golf Carts Side Trim 1987+. Call or Text Mark Anytime (803) 238-2250. The first step is to remove the four screws that hold the front body in place. 0:00 / 6:15 Golf Cart Body Kit for Club Car Precedent | How to Install Video | Madjax Golf Cart Accessories MadjaxTV 9.22K subscribers Subscribe 130 Share 79K views 9 years ago How. Here's a couple diagrams that show all the bolts and mounting points. Sand it in smoothly and repaint if needed. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? Body removal Gas Club Car. Options. Saturday 9am - 6pm EST Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. New Trojan 48 Volt Batteries with Charger. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. You must log in or register to reply here. Using cold water from a well-ventilated area to avoid spray painting them back into your golf removing the body from a club car golf cart Guide ) process! Smooth the film as you do this is to remove body cover to replace Club... The previous section on gas removal removing the body from a club car golf cart the material is & quot ; surlyn & quot ;, which assume... The outside was attached flares or a new access panel cover areas like steering.! Scrubbing action that you plan to paint so why should the next guy a reasonable for. Thin layer of primer to make the painting process smooth and to the golf cart time and you & x27! 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